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PV String Sizing

Sizing a solar string means matching how many panels you wire in series and parallel to what your MPPT charge controller can safely handle. Get it wrong and you either under-produce or destroy the controller.

Series = voltage

Panels in series add voltage. The critical limit is the controller's maximum PV input voltage. Cold panels produce higher voltage — the panel's open-circuit voltage (Voc) rises as temperature drops. Standard practice applies a 1.15 cold-weather multiplier to Voc before comparing to the controller limit.

Parallel = current

Parallel strings add current. The combined current must stay within the controller's input current rating, with the usual 1.25 safety factor for continuous operation.

Worked example

A panel with Voc 49.5 V, Vmp 41.5 V, on a 150 V controller:

Always confirm exact figures against the panel datasheet and controller manual — both vary by model and site conditions.

Preliminary design information only — final systems must be verified by a licensed electrical contractor.

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